A new Dusty action figure was released in 1991 and included his pet coyote Sandstorm. His filecard features a new serial number and an upgrade in rank.
Appearance: red hair; yellow beret; yellow sleeveless shirt with brown straps; yellow pants with light brown camouflage and brown belt, holster
Accessories: reddish brown pouch backpack (with sculpted grenades, roll, and canteen); brown M-1911A1 auto pistol; brown submachine gun with long magazine, holes in barrel, and removable sliding stock; grey coyote named Sandstorm.
A new mold based on the 1985 version of Dusty was made for the third of five DVD Battle Packs. The pack also included Serpentor, a B.A.T., Montezuma's skeleton, the DVD with the G.I. Joe (Sunbow) five-part mini-series "Arise, Serpentor, Arise!" and a M.A.S.S. Device part.